41 spindle malfunction 1 i taped the door closed better and avoided that particular rpm. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Mar 1, 2021 · 10 detector malfunction; 11 position reference malfunction; 12 absolute position warning; 13 pre-processor malfunction; 21 system error; 22 amplifier not equipped; 26 spindle safe oper. ) displayed in parentheses. 41 spindle malfunction 1 Cause The spindle (power-off level) is abnormal. KG. but Jan 27, 2016 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > MAZAK VTC VTC 20B Spindle Malfunction Thread: MAZAK VTC VTC 20B Spindle Malfunction Results 1 to 7 of 7 However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Spindle Rotation Malfunction . Oct 9, 2017 · Check the value displayed on the LCD readout before and after trying to run the spindle. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. Any help would be greatly appreciated. Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. D. It does not revolve/rotate when I set it to 15,000RPM. 2 turning spindle side. When I set it to other RPMs (i. Description An alarm occurred at spindle controller. Select Keep Relay Not Set; 45 2. 1. . ② Check the spindle motor for the 3-phase power source and the feedback cable if there is a problem. e 6000,10000,12000,18000,24000), it revolves/rotates. I gather Feb 21, 2022 · Thanks for the advice guys! The spindle control alarm is now fixed after switching the voltage taps and it brakes properly. The spindle (power-off level) is abnormal. I have some questions. Now the problem is when I try to run the program, the spindle ramp up is really fast and is shutting off power to the machine. TV . 236 LOW GEAR PROX OFF MALF - Low gear - proximity switch did not turn on for 20 or more seconds after being commandend. Will look into the PLG, thanks! Oct 10, 2017 · Ya you are right. system alarm; 31 servo malfunction 1; 32 servo parameter malfunction; 33 servo malfunction 2; 34 servo malfunction 3; 35 overload; 41 spindle malfunction 1; 42 hi looking for a bit of help[ with a mazak H1250, with an M plus controller. Changed out spindle cooling pump and cleaned radiator. Took the drives out and cleaned Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. Maybe someone can clarify a few things. 12 2059 Tool Search Illegal Position; 48 2. They said this needs to be checked periodicly. If the alarm is not released, please contact your MAZAK service representative. Action. 11 2058 Tool No. Secondly, even when I try to cut a model in NCStudio, the spindle does not revolve/rotate. Last edited by Leelund; 07-10-2008 at 11:41 AM. Still getting alarm. Cause. I did an insulation test on the spindle today and all seem fine. Need Help!-mazak alarm 206 spindle lube malfunction; Need Help!-T32-3 System Malfunction Alarm 015 (2,9476) 01-27-2012, 09:41 AM #4. He did and it went away. It appears to work but this control is very different from my Fanuc controls. Please help me! Similar Threads: 360 spindle cooling malfunction alarm in yellow; Newbie-mazak H1250 spindle malfunction alarm 44 Nov 10, 2004 · The machine functions fine at speeds lower than 2000rpm. I have a Mazak VTC-41 with a Yasnac MX3 control. 1) Description 41 2. The controller is a mds-b-sp-110. Thanks HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Attempt 2. I have no LEDS lit on the spindle drive, but on the AMP Status the LED's are blinking F1 then 36, F2 then 36. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. I have a Mazak QT-15 with a T2 Control. Even so! When machine is braking in gear 2 never manage to stop. If you manually turn the spindle on at 2000 rpm then stop it you still get the alarms. Is it a problem with NCStudio or it is a problem with wiring? I installed NCStudio afresh but still no change. Select Keep Relay Not Set; alarm list is: 281 - (SPINDLE START MISSOPER) - With the gear shifted to the NEUTRAL position, spindle started. I've checked the magnet sensor, appears to be in good condition. system alarm; 31 servo malfunction 1; 32 servo parameter malfunction; 33 servo malfunction 2; 34 servo malfunction 3; 35 overload; 41 spindle malfunction 1; 42 Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. Having an issue with this alarm. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. Mazak alarm 44 spindle malfunction 3 manual Oct 23, 2014 · I am thinking a power quality issue (internally to the machine) or a magnetic field from the spindle affecting the Spindle cooling fan. Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. New and popular video trends Feb 13, 2022 · It does not get a ton of use and therefore I have a hard time believing that there is a problem with the rear spindle/motor itself. May 7, 2008 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Dec 17, 2023 · 41 SPINDLE MALFUNCTION 1 Cause The spindle (power-off level) is abnormal. If the program is correct, review the parameters related to the barrier. problem would not happen at different rpm. Any ideas? Similar Threads: Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Spindle cooling with PC Liquid cooling system; Need Help!-Mazak T32-3 Alarm 015 System Mar 11, 2011 · Now the alarm is the Spindle cooling fan itself not the spindle, there is a thermal switch in the Spindle cooling fan motor that is tied to a input. 41 SPINDLE MALFUNCTION 1 (Alarm No. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. 0. Recently, some of the machines had servo problem and need to repair. Good idea to check the gap ( approx. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION we have a 1999 QT-250 Mazak and we are getting this alarm. After speaking with a number of techs and Mitsubishi, here is what have done and tried so far. unless I shut the machine down and power up. Been around Mazaks for close to 20 years and this a first. i had had problems when it was out of wack tho. It started not reading RPM's and when you went to orientate it it would just time out. 42 SPINDLE PARAMETER MALFUNCTION Cause After that, no response to manual spindle start, Automatic operation, or M. I just got it powered up and dripped a simple program. I have also seen the (9-pin?) connector for the PLG amp corroded, causing this problem. Jan 12, 2019 · On gear 1 machine get to 900 rpm but brake to 0 rpm is taking over 6 seconds. Take a necessary measure according to the alarm number. New and popular video trends I am using Mazak Quickturn 20 machine, machine is giving alarm - Alarm 21 Driver Unit Power Mulfunction Machine is normally working when started by spindle manually and on 300 rpm or higher, but when working when I stop the machine on 300 rpm or 800 rpm and then I start the machine again and it gives alarm 21. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. I don't think it's normally for the machine to take so long to stop the spindle. It is not providing the MC output to energize the 3 phase contactor to give input AC power to the power supply unit. kenny wright. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. Mazak said last year that they have not seen many of these Spindle cooling fan go bad thanks Similar Threads: Replacing Spindle motor on stock Sherline; Need Help!-Spindle Motor Cooling; LB15 Spindle Motor Aug 12, 2022 · HT4EúIT4½( £ ( …;¿ÖîbI÷gÎÝë/ ¥p-åú¹Ím–$*šzû e7aæêVW·0>ù-çRÒ ã ½ ìCL„ ñ 3·ø9vøk~¬Ïižëßû ;Wš€!l£Å1nQ= 9 X :»»Óo¥Ü » £z² gu öÒöòpœ ’ $›×¼ ûñ9¤ Þ ç±ñÂÆ‹ío|( Üö×¹8àÛk—åèõ07X[W/è_-· ÃürÐàxЀ Å G„ŠD‚ Žó \éüð#ÊÇV˜ñÂZ Åq çñ8 š—X?ª Aug 12, 2022 · HT4EúIT4½( £ ( …;¿ÖîbI÷gÎÝë/ ¥p-åú¹Ím–$*šzû e7aæêVW·0>ù-çRÒ ã ½ ìCL„ ñ 3·ø9vøk~¬Ïižëßû ;Wš€!l£Å1nQ= 9 X :»»Óo¥Ü » £z² gu öÒöòpœ ’ $›×¼ ûñ9¤ Þ ç±ñÂÆ‹ío|( Üö×¹8àÛk—åèõ07X[W/è_-· ÃürÐàxЀ Å G„ŠD‚ Žó \éüð#ÊÇV˜ñÂZ Åq çñ8 š—X?ª Sep 15, 2022 · I have a Mazak 1998 FH-480. Together, we are the strongest Mastercam community on the web with over 56,000 members, and our online store offers a wide selection of training materials for all applications and skill levels. 42 SPINDLE PARAMETER MALFUNCTION ( , , ) C H M Red. Reason: fat fingered deals 07-08-2016, 08:48 PM #5. ① Check the alarm number that is displayed on the main spindle drive unit of the electric cabinet. Sent from my SAMSUNG-SM-G891A using Tapatalk 06-28-2012, 02:41 PM #1. I. onthebumper. May 16, 2012 · Started my QT8 lathe this morning, homed it went to start the spindle (manually) to warm in up and I have received Alarm 015 (2, 9476) System malfunction. Jun 4, 2014 · IndustryArena Forum > Community Club House > General Off Topic Discussions > mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Thread: mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Results 1 to 1 of 1 mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Hello all, I was wondering if anyone can give me some incite on to what direction this alarm points at. Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Jun 30, 2012 · Forum - The expert community . . When you try to orient the spindle, it times out. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. 10 2055 Spindle Tool CL/UNCL Overtime Alarm; 41 2. Also under diagnosis --> SPindle drive, check what is written against LED status Spindle Rotation Malfunction . Does anyone know what this alarm is? Cause Interference is occurring between the workpiece of the No. Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. Sep 19, 2021 · Hello everyone, I have a problem with my spindle for CNC 1224. We have Uncategorised MetalWorking Machines > Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor Jun 30, 2012 · TRUMPF Forum - TRUMPF produces tool machines as well as lasers and electronics for the industry. Jul 8, 2022 · Go on the top of your machine and remove the top cover of your spindle motor and inspect PLG sensor, if it is very dirty or mechanically damaged. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. Upon Startup I am getting a 20 NMI Estop, and a 204 Spindle Controller Malfunction. cheers adam Similar Threads: Feb 4, 2016 · Join us! eMastercam - your online source for all things Mastercam. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 we had this alarm before and was told to replace these two things. and a 204 Spindle Controller Malfunction. New and popular video trends Jun 30, 2012 · Forum - The expert community . 13 2060 M06 Command Jul 10, 2008 · Hey everyone. Acceleration to rpm's is ok. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. While receiving the '81 spindle speed error' on the monitor, I am also getting an 'AL 23' alarm on the FR-SGJ drive. We changed the spindle logic card of the Jun 28, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. 1 turning spindle side and the workpiece of the No. vibration resonance much more at certain rpm. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Here you find more infos about the TRUMPF GmbH + Co. View Profile View Forum Posts Private Message Need Help!-mazak alarm 206 spindle lube malfunction; Strange EMC malfunction; Oct 10, 2017 · could be electronic circuit board that controls motor. Cause ALARM # 22 FEEDBACK SYSTEM MALFUNCTION (1,0,&0043) Need Help!-mazak alarm 206 spindle lube malfunction; Need Help!-T32-3 System Malfunction Alarm 015 (2,9476) Need Help!-Mazak Nexus 200 - Battery Malfunction Alarm; Need Help!-Mazak T32-3 Alarm 015 System Malfunction Mar 19, 2008 · Hello, 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. Jun 30, 2012 · Forum - The expert community . After replacing the amp, the connection from the PLG (spindle encoder) may not be connecting correctly, or the PLG or its amplifier (near the spindle motor) may be defective. 1500 rpms. I'd love to get some help on this topic. Mar 17, 2012 · Hi all, In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. , Axis, ) C H M Red. View Profile Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. The first alarm is a (503) spindle zero speed alarm and the second is (521) spindle pack alarm. My spindle drive would just shut off and alarm out ,out of the blue and only during the 1st couple of minutes ? This is what they sent me. Check and remedy Turn off the main circuit breaker and then turn it back on. Attempt 1. Has anyone seen this yet? Thanks, Eric Similar Threads: Problem-Mazak Quick Turn Nexus 200 lathe with Mazatrol 640 T-Nexus control; New Here mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Need Help!- However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Sep 19, 2021 · Hello everyone, I have a problem with my spindle for CNC 1224. Jul 11, 2022 · i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it Jun 8, 2012 · It was "41 spindle malfunction 1". We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Jul 17, 2016 · Actually I inspected the MDS-B-CV-150 power supply unit. basically safety interlock would stop spindle if it read door was open even if door was Even so! When machine is braking in gear 2 never manage to stop. The alarm just happened again about 10 mins ago. 1 mm to develop 3 Vpp phases A and B voltages) and pre-amp output voltage with oscilloscope. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. mazaks description for alarm 44 is as always less than helpful. Action Correct the machining program. Does anyone has the manual of this controller. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. 09-09-2008, 12:41 AM Apr 1, 2021 · 10 detector malfunction; 11 position reference malfunction; 12 absolute position warning; 13 pre-processor malfunction; 21 system error; 22 amplifier not equipped; 26 spindle safe oper. It was on night shift so I asked the operator to restart the machine. 38 2. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. 1) When sending a program in TAPE mode the PROG screen remains blank. Same outcome for both. Can be turn off by reset or cycle start. Fan is running fine. The weird thing Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. 1) Description . ☞ Refer to "Troubleshooting by the spindle amplifier alarm" in the appendix. I set the max rpms to 2500. In the controller of the spinlde reads f46c. Jan 30, 2023 · On this video you’ll see how to disable the spindle drive and its power supply to separate any spindle alarm and be able to test X , Z, turret and any other Jul 5, 2018 · Any alarm indication on the spindle drive 7 segment display? You may also go to diagnosis alarm page and give the complete alarm details along with numbers mentioned in the bracket, which will help to find the exact cause. This is what the alarm says. They won't clear Jun 30, 2012 · HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. both are refurbished. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. pdvigkacfvfhsojixivmaszbbuozekidyfvyiwstxxfllikckzbhefze